提取罐

1、概述：

    多功能提取罐是提取罐种类中的一种，它是医药、生物、食品、饮料、化工等行业的常压、微压、水煎、温浸、热回流、渗透、芳香油成分的提取及有机溶剂的回收等多种工艺中常用的浸出提取设备。可提供物料水提取、醇提取、挥发油提取并可回收渣滓中的溶剂，适用于渗漉、温浸、回流、循环浸渍、加压或减压浸出等多种浸出工艺。具有效率高、操作方便等优点。采用动态提取，具有时间短，效率高，操作方便等优点。特别适合医院、大中院校、科研单位进行小试、中试或小规模生产。

2、的用途

    该提取设备适用于中药、植物、动物、食品、饮料、化工等行业的常压、微压、水煎、温浸、热回流、渗透、芳香油成分的提取及有机溶剂的回收等多种工艺，，也可用于高校、研究所和企事业单位实验室研发及中小试生产线。

3、的分类

该多能设备一般可以分为以下几种：

3-1、   按提取工艺可分为：蘑菇型、斜锥型、直筒型、正锥型、倒锥式；

3-2、   按溶剂可分为：醇、水；

3-3、   按搅拌方式可分为： 静态多功能、 动态多功能；

3-4、   按应用范围可分为：食品多功能、化工多功能、 中药多功能、制药多功能等！

4、设备结构

该多功能设备主要由消沫器、冷凝器、冷却器、过滤器、油水分离器、药液泵气缸控制台等附件组成。

 1, overview:

Multifunctional extracting tank is a kind of extraction tank, it is medicine, biology, food, beverage, chemical industry pressure, micro pressure, water frying, soaking, heat reflux, osmosis, extraction and organic solvent aromatic oil components such as the recovery of many common leaching extraction equipment. Can provide the material of water extraction, alcohol extraction, extraction of volatile oil and Recyclable waste solvents, suitable for percolation, soaking, soaking, refluxing, cyclic compression or decompression leaching leaching process etc.. The utility model has the advantages of high efficiency, convenient operation and the like. Dynamic extraction has the advantages of short time, high efficiency, easy operation and so on. Particularly suitable for hospitals, universities, scientific research units for small, medium or small-scale production.

2, the use of extraction tank

The extraction equipment used in Chinese medicine, plant, animal, food, beverage, chemical industry pressure, micro pressure, water frying, soaking, heat reflux, osmosis, organic solvent extraction and aromatic oil components such as the recovery process, and can also be used in universities, research institutes and enterprises and institutions and research laboratories small test production line.

3. Classification of extraction tanks

The utility model can be divided into the following kinds:

3-1, according to the extraction process can be divided into: mushroom type extraction tank, inclined cone type extraction tank, straight cylinder type extraction tank, positive cone type extraction tank, inverted cone type extraction tank;

3-2, according to the solvent can be divided into: alcohol extraction tank, water extraction tank;

3-3, according to the mixing method can be divided into: static multi-function extraction tank, dynamic multi-function extraction tank;

3-4, according to the scope of application can be divided into: Food multi-function extraction tank, chemical multi-functional extraction tank, Chinese medicine multi-function extraction tank, pharmaceutical multi-functional extraction tank!

4, equipment structure

The multifunctional extracting tank device is mainly composed of a defoaming device, a condenser, a cooler, a filter, an oil-water separator, a liquid medicine pump, a cylinder, a control console, etc..

多功能的结构

5、设备特点：

1、设备底部排渣门和上部投料门的启闭均采用压缩空气为动力，通过气缸活塞，由控制箱中的二位四通电磁气控滑阀控制，操作方便；
2、静态内部设有提升破拱装置，从而使出渣方便；
3、动态带有搅拌系统，使药液提取更为均匀、方便；
4、排渣门上设有花板、席型不锈钢丝网，这样使渣液得到了较为理想的分离；
5、由于设备中与物料接触部份均采用不锈钢制造，具有良好的耐腐蚀性能，经久耐用，符合GMP要求；

7、特别是使用动态提取或逆流提取效果更佳，时间短，药液含量高；

8、*控制器控制，机组装置选材优；

9、设备内筒体材质为进口SUS304、SUS316L采用硅酸铝保温；

10、外形上大下小，呈磨菇状。上大、沸腾缓冲空间大，不易跑料；

11、三层保温，敞开式结构；

12、内置加热源，无需外部加热，对罐身和罐底同时加热，温度均匀；

13、低液位保护功能, 对加热器进行保护；

14、以实现提取温度和加热温度的控制及显示；

15、留有扩展槽，可以完成实验组批量同时工作(5台, 10台, 20台均可)；

16、在线试验数据检测，根据用户要求, 可以对于如下参数实施监控：提取温度、工作时间、真空度、搅拌速度、搅拌类型、高低液位；

17、在线超声波提取功能可选: 超声波*的物理作用、空化作用能促使植物细胞组织破壁或变形，溶质的质点间的振动、加速度冲击、声压剪切等效应力加强，使物料形成局部点的高温高压。

小型多功能的特点

1、具有占地面积小、制作精致、配套齐全、操作方便等优点。特别适合于小批量、多品种的生产方式。

2、设备分为蒸汽加热和电加热，设备购买后只需接上水、电或蒸汽后即可使用。

3、电加热结构设计*、高效、安全、加热和降温快捷、加热均匀。罐上配有安全减压装置，确保使用安全。

4、设备功能齐全，适用于水提和醇提，能进行常压和负压提取并且可以回收挥发油。配置控制箱，操作方便，可实现常温提取、低温提取、等工艺要求
温馨提示：气缸控制本厂有二位四通电磁气控滑阀控制箱和简易手动控制装置二种，用户在订货时可商定。

5、小型多功能采用动态提取，具有时间短，效率高，操作方便等优点。特别适合医院、大中院校、科研单位进行小试、中试或小规模生产

6、工作原理

多功能有四种提取方法分别为以下几个：

 (1)水提：水和中药装入内，开始给夹层热源(如蒸汽)，罐内沸腾后减少供给热源，保持罐内沸腾即可，维持时间根据提取药理工艺而定，如密闭提取需给冷却水，使蒸汽汽体冷却后回到内，保持循环和温度。

 (2)醇提：先将药和酒精加入罐内必须密闭，给夹层热源蒸汽，打开冷却水使罐内达到需要温度时(根据提取药理工艺而定)减少供给热源，使上升汽态酒精经过冷凝器后成液态酒精回流即可，为了提高效率，可用泵强制循环，使药液从罐下部通过泵吸出再缸上部进口回至罐内，解除局部沟流。

 (3)提油：先把含有挥发油的中药和水加入内,打开油分离器的循环阀门,调整旁通回流阀门,开供给热源阀门达到挥发温度时打开冷却水进行冷却,经冷却的药液应在分离器内保持一定高度使之分离,再个油水分离器轮换使用。
(4)回收油精： 将酒精加入缸内，给蒸气打开冷却水，再打开回收阀门即可。

5, equipment features:

1. The opening and closing of the bottom tapping gate and the upper feeding gate of the equipment are compressed air as the power. Through the cylinder piston, it is controlled by the two position four way electromagnetic air controlled slide valve in the control box, and the operation is convenient;

2. The inner part of the static extraction tank is equipped with a lifting arch breaking device, so that the slag can be conveniently removed;

3 、 dynamic extraction tank with mixing system, so that the extraction of liquid medicine more uniform and convenient;

4, the slag gate is provided with a flower plate and a mat type stainless steel wire mesh, so that the slag liquid is more ideal separated;

5, because the equipment and materials contact parts are made of stainless steel, has good corrosion resistance, durability, meet the requirements of GMP;

7, especially the use of dynamic extraction or countercurrent extraction, better effect, shorter time, high content of liquid medicine;

8 、 central controller control, the unit device selection is excellent;

9. The material inside the equipment is imported SUS304 and SUS316L adopts aluminium silicate insulation;

10, the shape of large, small, mushroom like. Large, boiling buffer space, not easy to run material;

11, three layer insulation, open structure;

12, built-in heating source, without external heating, the tank body and tank bottom heating at the same temperature;

13 、 low liquid level protection function, protect the heater;

14, in order to achieve the extraction temperature and heating temperature control and display;

15, leaving expansion slot, you can complete the batch batch experiment work (5 units, 10 units, 20 units);

16 、 on-line test data detection, according to user requirements, you can monitor the following parameters: extraction temperature, work time, vacuum, stirring speed, mixing type, high and low liquid level;

Optional function 17, online ultrasonic extraction: physical function, unique ultrasonic cavitation can promote plant cell and tissue broken or deformation, vibration, acceleration, solute particle pressure equivalent shear stress strengthening, the material form of extreme high temperature high pressure local point.

Features of small multifunctional extractor

1, with small footprint, exquisite production, complete matching, convenient operation and so on. The utility model is especially suitable for the production mode of small batch and multiple varieties.

2. The equipment is divided into steam heating and electric heating. After the equipment is purchased, it can be used only after supplying water, electricity or steam.

3 、 electric heating structure design advanced, efficient and safe, heating and cooling fast, heating evenly. The tank is equipped with a safety relief device to ensure safe use.

4, the equipment is fully functional, suitable for water extraction and ethanol extraction, can be atmospheric and negative pressure extraction, and can be recycled volatile oil. Configuration control box, easy to operate, can be achieved at room temperature extraction, low temperature extraction, and other technical requirements

Warm prompt: the cylinder control factory has two four - way electromagnetic air control slide valve control box and the simple manual control device two kinds, the user may arrange in the order time.

5 、 the small multifunctional extraction pot adopts dynamic extraction, which has the advantages of short time, high efficiency and convenient operation. Particularly suitable for hospitals, universities, scientific research units for small, medium or small-scale production

6, working principle

There are four kinds of extraction methods for multifunctional extraction tanks:

(1) water: water and medicine into the extraction tank, began to heat (steam), sandwich pot boiling to reduce the supply of heat, can keep the pot boiling, maintenance time based on Extraction of pharmacological process, such as enclosed extraction to the cooling water, the cooling steam after the body back to the extraction tank keep the circulation and temperature.

(2) alcohol extraction: first drug and alcohol added to the tank must be closed to interlayer heating steam cooling water tank, open the required temperature (according to the extraction process and Pharmacology) to reduce the supply of heat, the vapor rising through the condenser into liquid alcohol after alcohol reflux can, in order to improve the efficiency of pump available forced circulation, the liquid from the tank bottom through the pump suction cylinder and the upper inlet back to the tank, remove the local channel.

(3): first the extraction of oil containing volatile oil of Chinese medicine and water into the extraction tank, open circulating valve oil separator, adjust bypass reflux valve, open the valve to supply heat source when the evaporation temperature of open the cooling water for cooling, the cooling liquid should maintain a certain height of the separation in the separator, and then a oil-water separator rotation.

(4) recovery of refined oil: add alcohol to the cylinder, open the cooling water to the steam, and then open the recovery valve.

7、技术参数Parameter

小型多功能技术参数Technical parameters of small multifunctional extraction pot

温馨提示：多功能设计选型时需明确物料的特性、使用工况、组件配套范围等，详细可致电。以上参数表可能会根据物理的性质及实际的使用工况有所调整。

Warm tip: multifunctional extraction tank design, type selection, you need to clear the characteristics of the material, the use of working conditions, components, supporting the scope, etc., in detail to call. The above parameter list may be adjusted according to the physical nature and actual working conditions.