DDU-100L型全自动口服液（制托/贴标/入托/装盒）包装生产线
Automatic Oral Liquids (Tray Making/Labeling/ Feeding/Cartoning) Packaging Production Line
注：该线可根据客户要求布局，*符合“GMP”要求。
Note: The line can be allocated according to customer requirements, completely conforming to GMP requirements.
适用范围：
适用于口服液、粉针剂、水针剂、其它西林瓶和安瓿瓶等的自动贴标、制托/入托、装盒以及与后道设备的连接。
Application range:
It is suitable for automatic labeling, tray making/feeding, cartoning ａnd connection with post procedure equipment of oral liquids, powder injection, water injection, other vials and ampoules.
主要性能结构特点：
采用自动制托、送托、贴标、入托、说明书折叠、入盒、打批号、封盒、剔废等的包装形式，结构紧凑合理，操作调整简单；
采用伺服/步进电机和触摸屏、PLC可编程控制系统，人机界面显示操作更清晰简便，自动化程度高，更具人性化；
采用光电眼自动检测跟踪系统，无托不下瓶，无料不下盒，限度地节约了包装材料；
包装范围大，调节方便，各种规格尺寸之间可实现快速转换；
更换规格无需大量更换模具，只需调节或更换少许配件即可实现；
贴标采用立式水平送瓶、螺杆分瓶和标签同步定位，入料稳定简单；标签定位准确，误差仅为±0.5mm；
7、托盘入盒不到位自动停机和主传动电机过载保护装置，适用更安全可靠；
8、可根据客户要求，制作安全防护罩，操作简便，外形美观。
9、可与喷码机、在线称量仪、三维包装机/捆扎机、药品电子监管码系统等设备软件实现联动生产；
10、可根据客户要求选配热熔胶机，采用热熔胶喷胶封盒。
Main performances ａnd structural features:
1. Packing forms such as automatic tray making, feeding, labeling, use instruction folding, boxing, batch No. printing, box sealing, waste rejecting, etc. are adopted. Featured by compact and reasonable structure, simple operation and adjustment.
2. Servo/step motor, touch screen, PLC control system and man-machine interface display make operation more clear and convenient. With high automation degree, the machine is more user-friendly.
3. The photoelectric eye automatic detection tracking system is adopted. No bottle feeding is made if there is no tray and no boxing is made if there is no material, so as to save packing materials to the utmost extent.
4. With wide packing range and convenient adjustment, fast switching among various specifications and sizes can be realized.
5. Change of specifications does not need change of molds, but can be realized through adjustment or replacement of a few fittings.
6. When labeling, the vertical bottles are fed along the horizontal direction into the screw ａnd then are distributed by the screw for labeling. Bottle feeding, bottle distributing and labeling are carried out synchronously. The feeding is stable and simple. The label positioning is accurate with an error of only ±0.5mm.
7. Automatic stopping is available when the tray boxing is not in place, and the main driving motor overload protection device is used, so that the machine is safer and more reliable.
8. According to customer requirements, the safety protective cover is adopted, which is featured by simple operation and beautiful appearance.
9. Linked production with the ink jet printer, online weightometer, three-dimensional packing machine/strapping machine, drug electronic supervision code system and other equipment and software can be realized.
10. According to customer requirements, the hot melt glue machine can be equipped, and the hot melt glue spreading and box sealing can be adopted.
主要性能技术参数：
Main performance technical parameters:
项目/型号Item/model | YJTZ-100L | |
贴标速度 Labeling speed | 0-400瓶/分钟（视标签长度而定） 0-400 bottles/minute (depending on label length) | |
装盒速度 Cartoning speed | 0-100盒/分钟（视进托速度、纸质而定） 0-100 boxes/minute (depending on feeding speed and paper quality) | |
瓶子规格 Bottle specification | L(25-100)×Φ(10-30)mm | |
标签规格 Label specification | L(25-100)×H(20-90)mm | |
标签卷外径 Maximum outside diameter of label roll | Φ420mm | |
标签卷纸管内径 Inside diameter of label roll | Φ76mm | |
纸盒尺寸范围 Size range of carton | L（50-200）mm×W（20-80）mm×H（15-60）mm | |
纸盒纸质要求 Paper quality of carton | 250-300g/m3 | |
说明书尺寸范围 Size range of use instructions | L（100-260）mm×W（100-190）mm | |
说明书纸质要求 Paper quality of use instructions | 55-70 g/m3 | |
电机功率Motor power | 制托部分 Tray making part | 1.5KW |
贴标/入托 Labeling/feeding | 1.9KW | |
装盒部分 Cartoning part | 1.5KW | |
总功率 Total power | 8KW | |
电源类型 Power supply type | 三相四线380V 50Hz Three-phase four-wire 380V 50Hz | |
机器噪音 Machine noise | ≤80dB | |
气源 Air supply | 0.5-0.8 Mpa | |
耗气量 Air consumption | 200-260L/min | |
外形尺寸Outline dimensions | 制托部分 Tray making part | L2600×W660×H1680 mm |
贴标/入托 Labeling/feeding | L4000×W1500×H1810 mm | |
装盒部分 Cartoning part | L2600×W660×H1680 mm | |
整机重量 Machine weight | 3000Kg | |
注：本公司产品更新换代较快，若有变动请按实物为准，恕不另行通知！
Note: The products of our company may always be updated, and are subject to change without notice (the real products shall prevail).
